Pedal plate roll forming machine
1.Main specification
| No | Specification of the material |
| 1 | Suitable Material | Cold rolled steel, Q235,Q345 |
| 2 | Width of the raw material | Based on the purlin sizes. |
| 3 | Thickness | 1.5mm |
2.Specification of Components
| No | | Technical Specification & Remark |
| 1 | Hydraulic Un-coiler | - Width of feeding:600mm
- Capability: 5 Ton
- Inter diameter: 460-560mm
- Maximal out diameter: 1500mm
- Coil placement in the coil holder: hydraulic hoist
- Working speed: 0--20m/min adjustable
- Main motor power: 5.5KW AC motor
- Hydraulic power: 4kw
- Speed controlled by frequency converter
- Color: blue
- Quantity: 1
|
| 2 | Leveling part | - Leveling roller: upper is 3 rollers, down is 4 stations(total is 7 stations)
- Power: 5.5kw
|
| 3 | Servo feeding& punching machine | |
| 4 | Hydraulic punching | - Punching distance is by PLC control
- Punching die:D2 with HRC 58-62 °
|
| 5 | Main Machine | - Roll station: 25 stations
- Material of roller: Gcr15 steel, quenching, HRC55-58°
- Material of main shaft: 45﹟forge steel diameter roller: Ф76mm
- Main power: 15KW
- Change size by adjust roller spacer and change cutting die
- To avoid accidents, the driven parts will be covered with the protective cover
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
|
| 6 | Hydraulic cuttings system | - Machine adopts hydraulic post cutting system, 45 ° twisting cutting.
- Cutting power by hydraulic, 7.5kw
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
- Material of blade: Cr12 with heat treatment 58-60°.2 sets cutter
- Length measuring: Automatic length measuring
- Tolerance of length: 3000mm+/- 1.5mm
|
| 8 | Computer Control Cabinet | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- PLC brand: Panasonic
|
| 9 | Out table | - Jointed by steel tube
- Size: about 2.0m long*0.8mwide*0.6-1mhigh
- One out table with three support roller
- Quantity: 2 units
|
3.Profile drawing:
4.The Chart of Process Flow
5T hydraulic de-coiler—flatten—servo feeding& punching machine—hydraulic punching—roll forming—hydraulic cutting—out table
5. Machine pictures for reference
6. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
Product Tags:
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